Features of electroplated tools
Electroplated tools
These tools are made by affixing diamond (CBN) grains as a single layer onto the metal core by electroplating.
High efficiency
A very good cut means that these tools can handle difficult-to-work materials such as ceramics, tungsten carbides and hardened steel efficiently and with a high degree of accuracy.
<Processing Examples>
Processing of ceramics by machining center
Whole form processing
Intricately shaped tools can be produced, allowing the shape of the tool to be directly transcribed to the work piece.
<Processing Examples>
Re-electroplating
Reusable metal cores are economical and environmentally friendly
Before
After
Abrasive grain types and work materials
●Diamond
Diamonds are the hardest material, making them perfect for the processing of difficult-to-work materials such as tungsten carbides and ceramics.
Knoop hardness [kg/l] | Heatproof temperature [C] | Merit | Demerit | Work Materials |
---|---|---|---|---|
8000 | 800 | Because it is very hard, it is suitable for the processing of difficult-to-work materials such as tungsten carbides and ceramics. | Because it is sensitive to heat, it cannot be used for dry grinding. As the carbon causes chemical reactions, it is not suitable for processing steels. | Tungsten carbide Ceramics / cermet Stone / grass Silicon Magnet / carbon |
●CBN (Cubic boron nitride)
This is the second hardest material after diamonds, making it perfect for the processing of hardened steel.
Knoop hardness [kg/l] | Heatproof temperature [C] | Merit | Demerit | Work Materials |
---|---|---|---|---|
4500 | 1400 | Because it is resistant to heat, it can be used for both dry and wet grinding. Because it does not contain carbon as component, it is suitable for the processing of steel. | Because it is not as hard as diamonds, it is not as suitable for the processing of difficult-to-work material such as tungsten carbides and ceramics | Steel SKH SKD SKS SUS |
Selling points of EISEN
Quick delivery
The integrated manufacturing system has realized the innovative quick delivery (the shortest delivery time is 7 hours).
High accuracy
Accurate grinding technologies developed as a gauge maker can also be used for tools.
●The accuracy of the metal core determines the quality of the internal tool.
●Can process at the micron level.
Wide variety
We propose the specifications best suited for our customers' processing conditions and work materials.
Can select long-life abrasive grains and high-efficiency abrasive grains.
Concentrations between 40% and 120% can be selected in 20% increments. (The standard EISEN product has a 100% concentration.)
Bonds with four types of hardness between Hv350~Hv750 can be selected.
Deposit thicknesses between 40% and 80% can be selected in 5% increments.